Stealth
04-11-2007, 12:40 PM
GM engine overheats -
Check for failed Head Gasket,
Cracked Blocks, Cracked Heads,Warped Heads
Symtoms? any one or more of the following may be seen..
- overheating at highways speeds,
- loss of coolant but no leaks,
- crud in the surge tank / reservoir,
- water in the oil, check the OIL DIPSTICK!
- white "smoke" (steam),
- increasing oil level.
- smell of coolant but no visible leak,
Prevention Advice ?
CHANGE THE COOLANT at 24 months or less, ANY coolant, ANY CAR.
Coolants, including Dex-Cool have often failed to do their metal protection
job beyond 24 months. this failure is usually connected with an incident of
loss of coolant and overheating at some point in the history of the engine.
OTHER items that create overheating - more often than headgaskets
not listed in any order of importance:
- clogged heater core - if one hose is much hotter than the other one your heater core may be plugged,
- lower radiator hose w/o inner metal support - collapsing,
- clogged radiator,
- clog or leak in the hose to the purge/resevoir tank,
- thermostat is sticky. read FAQ on Dex-CoL,
- failed thermostat,
- thermostat installed backwards,
- defective NEW thermostat,
- defective radiator cap,
- failed water pump,
- defective water pump with impeller installed backwards,
- used water instead of the 50/50 coolant mix,
- used pure coolant instead of the 50/50 mix,
- use of tap water instead of distilled water has created deposits,
- wrong drive belts,
- slipping drive belts,
- clogged catalytic, failed catalytic
- clogged tailpipe
- radiator fans not working
- engine timing,
- air or gas in the system
- cavitation at water pump / AIR in system
- rebuilt radiators, cleaned & flushed fail due to weak coolant chamber
vanes that collapse & shut when the radiator gets HOT.
etc ...
other things make peope THINK the car overheats although the coolant temp may be normal:
- defective coolant sensor
- climbing temp upon hard driving, ie hills, acceleration, headwind, extreme ambient temp.
Check the thermostant? watch temperature at initial warm-up usually overshooting
the operating temp of the thermostat, than drop back and stabilize. a good sign of a good stat.
Running test - exhaust gas leakage into cooling system
Start the engine, cold and with the pressure cap off the pressurized surge tank.
Look for for bubbling or "false boilling" in tank.
Bubbling may be a sign that combustion pressure is entering the cooling system
TORQUE WRENCH TEST - to confirm that the head gasket needs to be replaced due to
headbolt failure, pull the valve covers, use a torque wrench set on 75 lbs to check if
any of the headbolts will turn. If any do turn, headbolts have failed and are stripped.
Time for a teardown and threadserts.
OIL DIPSTICK TEST - pull the dip-stick and see of your OIL level is raising. This could
confirm that coolant is moving from teh cooling system to the cranckcase. Also, you may
see signs of water.
Pressure cooling system - coolant leakage into combustion chambers
Use a cooling system pressure tester pump. See the Craftsman cooling system pressure
tester model #70888 - about $100. picture at end of post.
Hold it at 15 PSI for 6 to 10 hours, pump it up if the pressure drops.
In the meantime, pull the plugs.
After several hours of holding the pressure, use starter to rotate the engine with the plugs out.
Look for coolant spraying out from the spark plug ports
That would be a very strong sign of a coolant leaks.
Pressurize combustion chamber - exhaust gas leakage per cylinder into cooling system
With the cooling system full, apply 120 PSI shop air to each of the
combustion chambers, through the spark plug port.
Make an adapter out of an old spark plug shell and run shop air to the port.
or buy a ready made adapter ..(see adapter picture below)
Rotate the engine so that all the valves for each cylinder are closed.
Inspect the coolant in the surge tank for bubbling.
If the chamber holds the 120 PSI with no bubbling then chances are all is fine.
Pressurize cooling system - exhaust gas leakage into cooling system
ORIGINAL: belagatyo
Has a pressure test been done (cooling system) ? It is a very simple but very useful test. It is basically a hand-pump with a sensitive pressure gage that you attach to the surge reservoir and pressurize the system. It it leaks down over time, there is a leak. Some pin-holes won't leak until high pressure is reached.
Also, when you get the engine running while the gadget is attached, and you see the needle oscillating, that means that there is a "connection" between the coolant passages and the combustion chamber - bad news!
Combustion gas test - reactant dye.
This product will answer the of loss of coolant and leaks into the coolant system.
It wont give you the where or why of the leak or the source of coolant loss, but
will tell you there is a problem.
There may be other products, this is provided as a sample not a recommendation.
(usual disclaimer - dont own any of it, dont know anyone there)
Block Test Kit
You can see it locate combustion leaks
without guess work! Tests in seconds for:
* Cracked Blocks
* Leaky Gaskets
* Cracked Heads
* Warped Heads
When fluid turns from BLUE to YELLOW, a combustion leak is present
http://www.rxauto.com/order.htm
local://upfiles/2893/FF1E9666E57140C29988C8259D571D66.jpg
ok .. dug into the dark corners of my Proto box and found it !
pressure test adapter.
THE ADAPTER -
it has two size threads, maybe 14mm & 18 mm. I dont know what the
part number is. I believe it came from the PROTO truck, (now owned by
Stanley) but it is not marked. It fits the GM (327 ci), Ford (302 ci) &
Mopar (340 ci), we had a compression gauge attached but dont remember
if that gauge was part of it or we added it. too long ago.
http://www.cadillacforum.com/upfiles/2893/5144D33383AD411A99960B91DF2A4BF8.jpg
by Craftsman
Universal cooling system pressure tester that eliminates the need for almost all system adaptors. Complete with 4 double-ended cap adaptors allowing 8 different caps to be tested. Spare bladder, manual, 3 neck extensions and 4 cap adaptors, blow-molded storage case Suitable for marine applications Fluid drain tube lets coolant return to reservoir or safely collect for recycling Contents: analyser, pressure pump with 0-30psi gauge, air supply hose, drain hose Locate leaks from head gaskets, radiator/heater cores, welch plugs/housings, water pumps Features universal fitment for fast, efficient system testing Test cap relief pressure and seal condition
http://www.cadillacforum.com/upfiles/2893/57B4B7CD67854E5BBA69DE338B166F5F.jpg
local://upfiles/2893/5144D33383AD411A99960B91DF2A4BF8.jpg
local://upfiles/2893/57B4B7CD67854E5BBA69DE338B166F5F.jpg
Check for failed Head Gasket,
Cracked Blocks, Cracked Heads,Warped Heads
Symtoms? any one or more of the following may be seen..
- overheating at highways speeds,
- loss of coolant but no leaks,
- crud in the surge tank / reservoir,
- water in the oil, check the OIL DIPSTICK!
- white "smoke" (steam),
- increasing oil level.
- smell of coolant but no visible leak,
Prevention Advice ?
CHANGE THE COOLANT at 24 months or less, ANY coolant, ANY CAR.
Coolants, including Dex-Cool have often failed to do their metal protection
job beyond 24 months. this failure is usually connected with an incident of
loss of coolant and overheating at some point in the history of the engine.
OTHER items that create overheating - more often than headgaskets
not listed in any order of importance:
- clogged heater core - if one hose is much hotter than the other one your heater core may be plugged,
- lower radiator hose w/o inner metal support - collapsing,
- clogged radiator,
- clog or leak in the hose to the purge/resevoir tank,
- thermostat is sticky. read FAQ on Dex-CoL,
- failed thermostat,
- thermostat installed backwards,
- defective NEW thermostat,
- defective radiator cap,
- failed water pump,
- defective water pump with impeller installed backwards,
- used water instead of the 50/50 coolant mix,
- used pure coolant instead of the 50/50 mix,
- use of tap water instead of distilled water has created deposits,
- wrong drive belts,
- slipping drive belts,
- clogged catalytic, failed catalytic
- clogged tailpipe
- radiator fans not working
- engine timing,
- air or gas in the system
- cavitation at water pump / AIR in system
- rebuilt radiators, cleaned & flushed fail due to weak coolant chamber
vanes that collapse & shut when the radiator gets HOT.
etc ...
other things make peope THINK the car overheats although the coolant temp may be normal:
- defective coolant sensor
- climbing temp upon hard driving, ie hills, acceleration, headwind, extreme ambient temp.
Check the thermostant? watch temperature at initial warm-up usually overshooting
the operating temp of the thermostat, than drop back and stabilize. a good sign of a good stat.
Running test - exhaust gas leakage into cooling system
Start the engine, cold and with the pressure cap off the pressurized surge tank.
Look for for bubbling or "false boilling" in tank.
Bubbling may be a sign that combustion pressure is entering the cooling system
TORQUE WRENCH TEST - to confirm that the head gasket needs to be replaced due to
headbolt failure, pull the valve covers, use a torque wrench set on 75 lbs to check if
any of the headbolts will turn. If any do turn, headbolts have failed and are stripped.
Time for a teardown and threadserts.
OIL DIPSTICK TEST - pull the dip-stick and see of your OIL level is raising. This could
confirm that coolant is moving from teh cooling system to the cranckcase. Also, you may
see signs of water.
Pressure cooling system - coolant leakage into combustion chambers
Use a cooling system pressure tester pump. See the Craftsman cooling system pressure
tester model #70888 - about $100. picture at end of post.
Hold it at 15 PSI for 6 to 10 hours, pump it up if the pressure drops.
In the meantime, pull the plugs.
After several hours of holding the pressure, use starter to rotate the engine with the plugs out.
Look for coolant spraying out from the spark plug ports
That would be a very strong sign of a coolant leaks.
Pressurize combustion chamber - exhaust gas leakage per cylinder into cooling system
With the cooling system full, apply 120 PSI shop air to each of the
combustion chambers, through the spark plug port.
Make an adapter out of an old spark plug shell and run shop air to the port.
or buy a ready made adapter ..(see adapter picture below)
Rotate the engine so that all the valves for each cylinder are closed.
Inspect the coolant in the surge tank for bubbling.
If the chamber holds the 120 PSI with no bubbling then chances are all is fine.
Pressurize cooling system - exhaust gas leakage into cooling system
ORIGINAL: belagatyo
Has a pressure test been done (cooling system) ? It is a very simple but very useful test. It is basically a hand-pump with a sensitive pressure gage that you attach to the surge reservoir and pressurize the system. It it leaks down over time, there is a leak. Some pin-holes won't leak until high pressure is reached.
Also, when you get the engine running while the gadget is attached, and you see the needle oscillating, that means that there is a "connection" between the coolant passages and the combustion chamber - bad news!
Combustion gas test - reactant dye.
This product will answer the of loss of coolant and leaks into the coolant system.
It wont give you the where or why of the leak or the source of coolant loss, but
will tell you there is a problem.
There may be other products, this is provided as a sample not a recommendation.
(usual disclaimer - dont own any of it, dont know anyone there)
Block Test Kit
You can see it locate combustion leaks
without guess work! Tests in seconds for:
* Cracked Blocks
* Leaky Gaskets
* Cracked Heads
* Warped Heads
When fluid turns from BLUE to YELLOW, a combustion leak is present
http://www.rxauto.com/order.htm
local://upfiles/2893/FF1E9666E57140C29988C8259D571D66.jpg
ok .. dug into the dark corners of my Proto box and found it !
pressure test adapter.
THE ADAPTER -
it has two size threads, maybe 14mm & 18 mm. I dont know what the
part number is. I believe it came from the PROTO truck, (now owned by
Stanley) but it is not marked. It fits the GM (327 ci), Ford (302 ci) &
Mopar (340 ci), we had a compression gauge attached but dont remember
if that gauge was part of it or we added it. too long ago.
http://www.cadillacforum.com/upfiles/2893/5144D33383AD411A99960B91DF2A4BF8.jpg
by Craftsman
Universal cooling system pressure tester that eliminates the need for almost all system adaptors. Complete with 4 double-ended cap adaptors allowing 8 different caps to be tested. Spare bladder, manual, 3 neck extensions and 4 cap adaptors, blow-molded storage case Suitable for marine applications Fluid drain tube lets coolant return to reservoir or safely collect for recycling Contents: analyser, pressure pump with 0-30psi gauge, air supply hose, drain hose Locate leaks from head gaskets, radiator/heater cores, welch plugs/housings, water pumps Features universal fitment for fast, efficient system testing Test cap relief pressure and seal condition
http://www.cadillacforum.com/upfiles/2893/57B4B7CD67854E5BBA69DE338B166F5F.jpg
local://upfiles/2893/5144D33383AD411A99960B91DF2A4BF8.jpg
local://upfiles/2893/57B4B7CD67854E5BBA69DE338B166F5F.jpg